Sealed arrester



Nov. 1, 1955 w. c. HASSELHORN SEALED ARRESTER 2 Sheets-Sheet 1 Original Filed Dec. 23, 1948 cccc ccccc Walter C fias l fr b %%A a ATTORNEYJS.

NOV. 1955 w. c. HASSELHORN 2,722,633

SEALED ARRESTER Original Filed Dec. 25, 1948 2 Sheets-Sheet 2 F 06 f 56 3 55 jg; l

30 I a I: 0 0 y 5 m 2/ 22 30/ a I 2e 6 I L A E 6'7 H 22 7 6 63 a f o 5 1 2 0 .7 56 56 INVENTOR.

Walter C. fiassel 120m 72 JAVZ Z%@4 United States Patent fitice 2,722,633 Patented Nov. 1, 1955 SEALED ARRESTER Walter C. Hasselhorn, Chicago, Ill., assignor to Cook Electric Company, Chicago, 111., a corporation of Illinois Original application @ecember 23, N43, 67,513, now Patent No. 25%,658, dated May 6, 1%2. Divided and this application March 8, 1952, Serial No. 275,502

5 Claims. (Cl. fill-66) This invention relates to arrester bars or sections and lightning and heat coil arresters for telephone lines and the like.

This application is a division of application Serial No. 67,013, entitled Sealed Arrester, filed December 23, 194-8, now Patent No. 2,595,658, by the same inven, and having the same assignee.

In the usual installation, the arrestcr or se"ins having the arrestcr sets mounted thereon are secured to a suitable framework and its terminals connected more or less permanently, as by soldering, to the wires the system. The 1i ghtning arresters usually of the carbon block type, which may require replacement after operation. The heat coils operate on sneak currents and line to normal condition.

in the larger installations, a force of s rvice or tenance men is constantly employed to commission. In the smaller stations there is apt to less etficiency in this respect, and in isolated installatio a service man may call only at intervals.

Obit-:cts of this invention, severally, are to provide a. arres'ter bar or section of long life and requning a minimum of attention; to provide an arrcster bar with a sealed cover to exclude dirt and moisture and which may be filled with an inert gas to eliminate arcing and may be of trahsparent material to facilitate inspection; to provide an arrester bar having a two-part base or in -ching twin bases, one part carrying the line termi als adapted to be permanently installed and wired in the system and the other part carrying on its outer face the arrester sets, the sealed cover, etc, and being read y attachable and removable from the other part as a unit, the proper connections being made when the two are brought together, whereby in case of -epairs to the arresters the entire unit may be removed and another inserted in its place, so that service on the lines may not be appreciably interrupted and the proper repairs can then be made in the shop; to provide a heat coil for an arrester set which when combined with the sep a 2 bar tends to render the scaling of the cover practi since it is not necessary manually to reset the heat 0 after each operation; to provide a self-grounding and selfrestoring lightning arrester, and to provide such an arrester in combination with a fixed-gap arrester, which cooperate to save each other and prolong the life of both, thus eliminating carbon electrode arresters of the usual type and the necessity of frequent changes, and prolonging' the life of the sealed rester bar.

Further objects and advantages will appear from the description and claims to follow, in connection with the accompanying drawings which illustrate an embodin. of the invention, by way of example but i "it of limitstion, and in which- Figure l is a perspective view of a protector section or unit embodying the sealed to "ore and arrester sets of this invention and having provision for accommodating a plurality of telephone or other lines'to be protected,

preferably twenty-four, though the number of each unit may be varied as desired;

Fig. 2 is a longitudinal side view of the unit with the cover sealing casing shown in section;

Fig. 3 is an enlarged bottom view of one end of the assembly base of the arrester unit with parts broken away to show the arrangement of the prong or terminal sockets therein and th connecting terminal strips therefor;

Fig. 4- is a iilar view of the top side of an end portion or the said assembly base;

Fig. 5 is an enlarged longitudinal section through an end portion of the sealed arrester;

Fig. 6 is a cross-sectional view taken on the line 6-6 is a similar cross section on the line 77 of 0 show the construction at one of the end posts;

big. 8 is a longitudinal section showing the method of exhausting the air from the arrester and filling it with a suitable inert gas;

Fig. 9 is a View on larger scale of the protector contacts arrester set involved in a line conductor or wire; and

Fig. 16 is a perspective view of one of the terminal strips and pro -receiving sockets of the arrester base, made as a un ing to these drawings, the complete arrester unit comprises a sunable base oortion which is adapted to be ed to the framework of an arrester rack or other art at the plant or place where the arrester is to be pr i This base portion is 11 swi en prong socket terminals opening on its outer face and with mitable terminal strips connected rith and projecting at the two side edges of the base portion. The Wires of the circuits to be protected may be permanently connected to the ends oi these terminal strips, as by usual hitch and soldering method, when the portion has been permanently located on its sup ort.

The arresters proper are mounted on the outside face a simi or and matching insulating base portion within .led chamber afforded by a suitable, preferably transrough-lilie cover over the arto the base, the cover being sealed. s edges to the top of the base. Suitable prong terare molded in this chamber base portion and are with the arrester sets and parts inside the sealed chamber. They project as terminal connecting prongs on the outer or under face of this base portion and are arranged to enter the sockets embedded in the permanent base portion when the arrester part is applied to the part of the base. The two base portions when together may be regarded as a unit base for the arrestcr section or bar.

Th s, the en e gro of arresters of the arrester bar enclosed in i chamber which, as will be exed, is preferably filled with a suitable inert gas, and r y be read attached to and detached from the fixed based portic without disturbing the Wi of the latter to the lines to protected or the inst ion by plugging it into place timer '1 and tightening a couple of nuts at the t or" the ii Many asvantages flow from this a rnent, as will be manifest.

More spcci' ally and as shown in Figs. 1 and 2, the complete srrester bar includes coinpleniental insulating base portions desl 'nated herein relatively only as upper and lo er base n'iembers 2 and 21, respectively, adapted to h" face to face and constituting a complete insulating .ung for the arrester bar or section. Upper base nber 21 carries on its outer or top face one or more or arrester sets adapted to be sealed within a cover or housing. Upper base member 21 is bodily removable from lower base member Ztl by loosening a nut in the back at each end, or at predetermined distances pct and then by separating the parts, as will be explained. The parts are attached to each other by the reverse operation, that is, by coupling the two together and tightening the nuts referred to.

Base member constitutes the fixed portion of the arrester bar when the bar is installed for use and the wires or conductors to be protected are suitably attached thereto in a more or less permanent way, usually by the wellknown hitch and soldering method. At any rate, once the base is installed on the usual rack support, such as indicated in dotted lines at the left in Fig. 5, and wired, the installation does not have to be disturbed in order to remove or apply the protective arresters.

This lower base member 20 is preferably provided with a suitable metal supporting and strengthening strip or bar 22, which may be secured to its outer or lower face by screws 23, or otherwise, Figs. 3 and 4, and projects beyond the base at the ends to form readily accessible means for securing the base and the arrester bar as a whole to its support, said ends being suitably apertured for securing screws or the like.

Provision is made in this base member 20 for socket terminals to receive the terminal plugs or prongs of the sealed arrester section and for connecting the wires to be protected to such sockets. To this end, the insulating strip 20 has apertures formed therethrough to receive the metal tubular sockets and further has slits from these apertures to the outside edges of the base in the lower or outer face thereof to receive flat metal terminal strips 26 leading from the sockets or sleeves 25 to the outside edges of said base, where they are to be connected to the outside wiring.

These metal terminals and sockets are conveniently made from one strip of metal, as shown in Fig. 10, the wider end being bent around to form the tubular prongreceiving socket 25 and the narrower part forming the terminal strip 26 extending to and beyond the edge of the base. The end of the circularly bent portion 25 is preferably left free and not touching the other part so as to leave a narrow slit in the socket tube 25 to provide a spring socket to receive and grip the plug terminal of the sealed chamber. The socket 25 thus formed is also slightly less in outside diameter than the hole or perforation in the insulating base to permit some lateral movement of the socket in case the rounded prong end is slightly oft center with respect to the socket. The socket terminals are all alike except for the length of the fiat terminal portion 26. There are two lengths to reach the sockets of a pair from the opposite edges of the base, as seen in Figs. 3, 4 and 6.

These terminal sockets are prevented from edgewise displacement by a flat strip of insulation 27 cemented or otherwise secured to the face of base 20.

As thus constructed, the base portion of the arrester bar may be secured to its support and the circuit wires connected to the terminals, and to this extent the installation may be considered permanent. For the removal of the arrestors, as will appear, it is not necessary to interfere with this installation if the usual rack support for the arrester bars is provided.

The base portion 21 of the sealed chamber part of the arrester bar or section is provided with plug, pin or prong terminals 3% (Figs. 5 and 6) corresponding in location to the sockets 25 of the base portion 20, and are molded therein and in sealed relation thereto. They have an enlarged anchoring portion 31 so that they cannot be pulled out of the base or pushed in. Their outer ends project beyond the base 21 to form prong terminals to enter into the sockets 25 in the fixed base 20 and to make good electrical connection therewith.

On the upper or inside side of this removable base 21, an arrester-supporting metal plate 32 extends from end to end thereof in a plane perpendicular to the base and centrally thereof, and is supportingly secured at its ends, as by suitable screws, to posts 33, one at either end. A central 4- post 33a, Fig. 2, is also provided, preferably on the other side of plate 32 from the end posts, to which said plate is also secured. These posts are also molded in the base 21 in sealed relation therewith.

The end posts 33 each extend through the base plate 20 (Fig. l), are threaded and are engaged by the shouldered nut 34, the cylindrical extension of which is held in the plate 20 by a snap-on G-ring 35, Fig. 7, partially seated in an annular groove in the extension, so that the nut cannot be lost and so that the turning of the nut in the loosening direction will force the plate 21 and the arresters carried thereby away from the plate 20 and thus readily disengage the connecting prongs 30 from their sockets 25. The turning of the nuts 34 in the tightening direction does just the reverse. The nuts 34 by their overhanging hexagonal portions draw and clamp the base plates 20 and 21 together and hold the sealed chamber section firmly to the base section.

The arrester sets or groups of springs, contacts and insulating blocks are mounted in individual stacked relation on the opposite sides of mounting plate 32, a stack or group for each wire served by the arrester bar. Thus, referring to Figs. 6 and 9 and the group on the right of plate 32 in Fig. 6 and on the left of said plate in Fig. 9, there is carried next to the mounting plate 32 a metal strip 40 bearing a contact 41 at its outer free end, next an insulating block or blocks 42, preferably of suitable ceramic material, a thin sheet or strip of heat insulation 43, and then another insulating block or blocks 44. The purpose of the sheet 43 as a heat insulator will be explained later. The next in the series is a long bimetallic strip 45 having a contact 46 at its free end and a heat coil of suitable wire 47 preferably wrapped about it. This heat coil is electrically connected in series in the line to be protected, preferably by connecting it at one end to the bimetallic spring 45 itself, as diagrammatically indicated at 47a, Fig. 9, and at the other end to the metal strip 48, as by wire 47b, which strip has on both sides suitable insulating strips or blocks as shown, and then on the outside of the stack is a metal plate 49 which carries in its lower end a threaded contact screw 58, which forms one of the terminals or electrodes of a spark gap as hereinafter described.

Suitable screws 51, Figs. 5 and 9, secure this stack in clamped relation to the plate 32, the screws being suitably insulated from the bimetallic strip 45 and the strip 48, but serving to electrically connect the outer clamping plate 49 with the plate 32, which is duly grounded.

There is an electrical connection from the lower end of the bimetallic strip 45 to the upper end of one of the terminal prongs 30 and from the strip 48 to the end of the other of the pair of prongs 30, which are in transverse alignment across the base 21. And since these prongs are connected by the sockets 25 and terminals 26 which are connected to the ends of the line wire, the circuit between said ends of said wire includes, as shown, a portion of the bimetallic strip, the heat coil 47 and the adjacent strip 48. Any current, therefore, in excess of the normal on the wire, and which if it persisted might damage the line or the instruments on the line, will, through the heat developed in coil 47 and in the bimetallic element, cause the bimetallic element 45 to become heated and due to its design cause it to flex or bend over to bring its contact 46 into engagement with contact 41 of spring contact 40 and thereby to ground the line through plate 32. This will protect the line and any instruments thereon from abnormal or sneak currents, and when it ceases, the bimetallic strip cools and straightens up again to open the circuit between contacts 41 and 46 and thus to restore things to normal operative condition.

In case of a heavy current on the line, as from contact of a line wire with a power circuit or from lightning, protection is afforded by both the normally fixed but adjustable spark gap at the screw 50, between the point of the screw and the lower fixed end of strip 45, and the spark gap between contacts 41 and 46, which may be closed by the flexing of strip 45 when heated and thereby to ground. The screw is connected to ground through the plate 49, the screws 51 and plate 32, and the contact 41 is grounded through the spring strip 43 and the plate 32. These spark gaps are adjustable, as well known in the art, to take care of the discharges and arcing to which they may be subjected. They both may be adjusted the same, but preferably the gap between electrodes 41 and is adjusted to be slightly more than that at screw 50.

The discharge from a high potential current on the line occurs at the screw gap Stl. But, if too strong, or the are at 50 persists, a further discharge occurs at gaps 41-46. This latter results in heating the strip 45 and flexing it to ground the line on contact Any current flowing through the heat coil 47 at the same time adds to the heating and flexing of the bimetallic strip 45. The discharge at the second gap 4146 tends to reduce that at gap 5%) and thus to protect the same against excessive pitting, prolonging the life of the contacts, and the grounding of the line steps the arcing at both gaps. If the electrode 56 at the first gap becomes pitted in time and unable to perform as intended, or through some mishap it is not adjusted properly, the gap at 41-46 will function to protect the line. When the trouble is over, the bimetallic strip returns to normal position and the contacts 41 and 46 resume their spark gap relation to the line.

By this arrangement also, the use of carbon block electrodes is avoided. They are bulky and take up more room longitudinally of the bar than the set of springs. The arrester sets, stacks or groups cannot be so narrow and streamlined and so closely located on the bars as in this invention, and the bars or sections therefore must be longer to accommodate the same number of lines. Such electrodes may have to be replaced after each operation. By the dual spark gaps of this invention, their cooperation in automatically overcoming the hazards, their inclusion of the bimetallic self-restoring lightning and heat coil arrester, a long-life trouble-free arrester set is provided, and forms an important part of the permanently sealed arrester bar or section, more fully to be described.

The heat insulating sheet 43 is for the purpose of protecting the adjacent spring from the heat of the coil 57.

The arrangement of these arresters and terminals, as seen in Figs. 3 and 4, may be in groups of four, two pairs in each group and each pair for a two-conductor line. One terminal 26 of each pair is bent slightly out of line with the other, as shown in Fig. 6, for ease in wiring and identification purposes. The arresters for a pair are mounted on opposite sides of the plate 32. The terminal prongs 3t through the base 211 and the holes for the terminal sockets 25 in base 2d are thus more uniformly and Widely spaced than it the arresters for a line were side by side on one side of the said plate.

A cover 55 for the complete set of arresters on the bar or section is provided. It is preferably of some suitable clear plastic and transparent, such as styrene or methyl methacrylate, and molded in the desired form. It is supported by and secured to the outer ends of the end posts 33 and the central post 33a by suitable socket headed screws 56 threading into the ends of the posts. To further support, stiffen and hold the cover in place, depending cross webs 57, Figs. 2, 6, and 7, may be formed integrally and at intervals with the upper part of the cover, the same being slotted upwardly from their lower edges to fit down over the longitudinal plate At the center post 33a there may be a web on either side of the post.

The peripheral edge of cover 55 fits into a correspondng groove 59 in the face of the insulating base 21 adiii) jacent and around the peripheral edge of said base.

Thus, the cover 55 encloses the arresters on the section or bar, is rigidly attached thereto and forms a part of the unitary removable and attachable arrester bar section.

cover is also preferably sealed to the base 21 to term therewith a permanently sealed chamber for the arr-esters mounted on the section. To this end, the groove is filled with or contains a suitable sealing cement into WJlCh the edge of the cover is forced when it is applied to the base so as to form therewith an airor gas-tight joint and connection. Similarly, the upper c ds or the posts 33 and 33a are reamed or dished out, as indicated at 6%, Fig. 7, to provide a recess in each, which is filled with a sealing cement, so that when the cover is applied and the screws 56 are driven home, the join s are effectively cemented and sealed against the e of air or gas.

object of the sealed, rugged construction described is that the air may be exhausted from the arrester chamthe same preferably filled with a suitable inert gas. A novel and convenient way or" doing this without .ccessity of adding more or less complicated conons to the chamber is shown in Figs. 5, 7 and 8, ie 0 the lower ends of posts 33 are shown provided 1 axial extending up into the sealed chamber, 1 are there connected by a cross bore 66 with the inside of the chamber. The lower or outer ends of the posts are smoothed oil-that is, the external threads removed for a short distance to form a sort of nipple, and a cross opening n7 is drilled therein. A suitable plug til is driven into the end of this nipple, stopping short of said cross bore or port 67 during the process of eX- hatzsting the air and filling the chamber with an inert order to connect with the passages 67 and 65 '1 the post, a suitable coupling or connector 6d of rubber or the like on the end of a flexible tube W is forcibly slipped over the nipple until its inner passage freely connects 'Wth the port 67 of the nipple. The tube 76 thus attached to one end post 33 is suitably connected with a vacuum pump ill, diagrammatically indicated, and the other post is similarly connected with sources '72 and i3, respectively, of a flushing gas and an inert filling gas, dagrammatically indicated. Accordingly, with the as practicable. Then the valve 7d to the flushing ly "72 is opened, the chamber filled with it and naining air forced out. This valve '74 to the "a tank or container is then closed and this gas is d to the extent possible by the vacuum pump. e 75 to the inert gas 7 is then opened and the completely filled with it at the pressure of the The plugs in the ends of the nipples are en into the passages 65 of the nipples or posts ntil the cross passages 67 are covered and stopped thereconnectors or couplings removed, and the eaied chamber remains filled with inert gas instead of z This inert gas tends to eliminate arcing and pro- 3 the life of the contacts.

carrying portion of the bar, which pins removably engage in the said sockets 25. The circuit is completed from the pins through the contact strip 43, the wire connection 471), the heat coil 47, connection 47a and the bimetallic strip to the other pin 30 of the pair of pins involved in the circuit. Normal communication is carried on over the line circuits thus established.

The operation of the heat coil 47, the bimetallic strip 45 and the spark gap at screw and contacts 4146 in grounding and protecting the line from sneak currents and from high potential currents from lightning or otherwise on the line has been explained in detail and need not be repeated here save to mention that the self-restoring feature due to the bimetallic element renders it unnecessary for an attendant to be present and to reset the heat coil every time it operates or to replace carbon blocks in the lightning arrester when a high potential discharge takes place. The bars are thus of long life, and an inspection and repair crew in the usual sense is not required.

If repairs become necessary, the arrester portion of the bar is readily removed as a unit and another put in its place without appreciable interruption of the service on the lines. This is done without disturbing the wiring or installation of the base portion, by loosening the nuts 34- and withdrawing the pins or prongs 30 from the sockets 25. The new bar is attached as expeditiously. The bar to be repaired may then be sent to the shop or factory, where it can be attended to by skilled mechanics with shop facilities, and does not have to be repaired on the rack at the installation by more or less unskilled mechanics and under inconvenient circumstances.

Such bars are especially advantageous in the more isolated installations, since they are of long life and do not require continuous servicing. If the service man calls and Wishes to renew the arresters, it takes but a few minutes to slip the old one out and a new one in. The old may then be repaired, if necessary, at the factory or shop. By this arrangement, the time the lines are out of commission is greatly shortened, the repair work can be more expeditiously and better done in the shop or factory, and the cost of maintenance and servicing is greatly reduced.

Without further elaboration, the foregoing will so fully explain the gist of the invention that others may, by applying current knowledge, readily adapt the same for use under varying conditions of service, without eliminating certain features which may properly be said to constitute the essential items of novelty involved, which items are intended to be defined and secured by the following claims.

I claim:

I. An arrester set for telephone lines or the like cornprising a grounded support member, a bimetallic bar connected to the line to be protected, electrically and thermally insulating mounting means supporting said bimetallic member in spaced relation to said grounded support member, electrical heating means associated with said bimetallic member and normally serially connected in such a line to cause said bimetallic member to distort and engage said grounded member for a predetermined current in said heatin means, said heating means being removed from the line circuit for such predetermined currents. and high voltage protecting means comprising a grounded member secured in spaced relation to said bimetallic member, and an adjustable electrode carried by said g'ounded member producing a predetermined gap between said bimetallic member and said adjustable electrode in advance of the connection of said heating means to said bimetallic member whereby voltage of a predetermined magnitude on such a line will be grounded through said electrode before reaching said heating means.

2. An arrester set for telephone lines or the like comprising a grounded support member, a bimetallic bar connected to the line to be protected, electrically and thermally insulating mounting means supporting said bi- .etallic member in spaced relation to said grounded support member, a heat coil wound on said bimetallic member and normally serially connected in such a line to cause said bimetallic member to distort and engage said grounded member for a predetermined current in said heating means, said heating means being removed from the line circuit for such predetermined currents, and high protecting means comprising a grounded member er in spaced relation to said bimetallic member, and an adjustable electrode carried by said grounded member producing a predetermined gap between said bimetallic member and said adjustable electrode in advance of the connection of said heat coil to said bimetallic member wh reby voltage of a predetermined magnitude on such a line will be grounded through said electrode before reaching said heat coil 3. A unitary self-restoring arrested assembly comprising a grounded supporting member, a group of contact springs, a plurality of insulating strips, each spring being separated by an insulating strip, means to mount said contact springs and said insulating strips in stacked relation upon said grounded supporting member, there being provisions to connect two of said contact springs in a line circuit, a heat coil electrically connected between said two contact springs and arranged in said line circuit by connecting said two contact springs electrically at a distance from said line circuit connections, the heat developed by the current flow through said coil flexing, one of said two contact springs, a third of said contact springs being in conducting relation with said grounded supporting member and engageable by said one contact spring when flexed w ereby to ground the line circuit of sneak and abnormal currents, a second grounded member, and a contact thereon forming a spark gap with said one of the two contact springs connected in said line circuit whereby to ground said line circuit of surge or heavy currents in advance of said heat coil connections.

4. A unitary self-restoring arrester assembly comprising a grounded supporting member, a group of contact springs, a plurality of insulating strips, each spring being separated by an insulating strip, means mounting said contact springs and said insulating strips in stacked relation upon said grounded supporting member, there being provisions to connect two of said contact springs in a line circuit, a heat coil connected between said two springs arranged in said line circuit by connecting said two spring contacts electrically at a distance from said line circuit connections, the heat developed by the current flow through said coil flexing one of said two contact springs, a third of said contact springs being in conducting relation with said grounded supporting member and engageable by said one contact spring when flexed whereby to ground the line circuit of abnormal currents, and a second grounded member forming a spark gap with one of the said two contact springs connected in said line circuit in advance of said heat coil connections whereby to ground the line circuit of surge or abnormally heavy currents before reaching said heat coil.

5. A unitary self-restoring arrester assembly comprising a grounded supporting member, a group of contact springs, a plurality of insulating strips, each spring being separated by an insulating strip, means mounting said contact springs and said insulating strips in stacked relation upon said grounded supporting member, there being provisions to connect two of said contact springs in a line circuit, a heat coil connected between said two springs and arranged in said line circuit by connecting said two spring contacts electrically at a distance from said line circuit connections, one of said two springs being of a thermally sensitive bimetallic construction the heat developed by the current flow through said coil tending to flex said one of said two contact springs, a third of said contact springs being in conducting relation with said grounded supporting member and engageable by said one References Cited in the file of this patent UNITED STATES PATENTS Parker Jan. 8,

Karppinen May 28,

Brach July 19,

Sands Mar. 8,

FOREIGN PATENTS Holland Jan. 15, 

